PDF Steam Turbine - Department of Energy steam turbine-generator inspections and maintenance overhauls • Critical industry review of all content, from written specifications to supporting software • Annual updates reflecting industry operating experience, new technology and R&D advances • Guidelines applicable at nuclear and fossil power plants worldwide PPT | Steam Engine | Mechanical Engineering Steam Power Plant PPT - Steam Turbines Manufacturer ... • Turbine is a flow device develops a variable pressure form inlet to outlet. The gas turbine's operational mode gives it unique size adaptation potential. PDF CHAPTER TWO: Boiler Operation Maintenance & Safety Study Guide PPT PowerPoint Presentation Steam Turbines: Basics, Types, Selection, Components ... Anchor Points of Steam Turbine | Turbine Fundamentals and Basics | Basic Aspects of Steam Turbine Maintenance Part#3 | Content-19. this is called by pass nozzle governing. The smallest gas turbines are microturbines. (PPT) Lesson 09 Gas Turbines I | Vijay Anandh - Academia.edu Article 29. Classification Of Steam Turbine Ppt - Slide 1 PDF Guideline for Technical Regulation Volume 2 Scribd is the world's largest social reading and publishing site. Steam Turbine Training and Governing System Training - YouTube Condensate has a very small volume compared to the steam, and this causes a pressure drop, which causes the steam higher steam parameters since this enables a raised efficiency. 30 STEPS FOR CORRECT SEQUENCE FOR STARTING STEAM TURBINE. maintainence of steam turbine 1. a report on steam turbine maintenance at ramagundam super thermal power station 2. certificate this is to certify that mr. m.raj kiran, m.raj kumar, e.buchanna and mr. g.sai sharath bearing roll no. In fact, the turbine has a rich history that dates back to the period of BC when the first predecessor to the hydro-turbine, the water wheel, was used by the Greeks and the Romans for grinding grain. The TEAMS program includes three tiers of service—Lite, Base, and Max—and each one starts with a steam turbine condition assessment. - A free PowerPoint PPT presentation (displayed as a Flash slide show) on PowerShow.com - id: 4170ae-MTViY The aim of this study was to generate concepts for steam turbine inlet control valves designed for higher pressure and temperature in comparison with the present design. Steam turbine cogeneration systems involve different types of configurations with respect to mode of power generation such as extraction, back pressure or a combination of back-pressure, extraction and condensing. The mechanical energy is then converted into electric power by the generator. maintenance program for (4) steam turbines, (3) gear boxes & (8) centrifugal compressors + Auxiliary equipment: (11) pumps, (44) electrical motors, (4) trip valves + The main work performed on these units was disassembly, inspection & re-assembly + The scope also included repair of blade carriers from the steam turbine in EthosEnergy's facility Steam drum—the top drum of a boiler where all of the generated steam is collected before entering the distribution system, p. 293. The increased pressure steam which comes out from the nozzles hits the revolving blades that are close-fitted to the disc which is placed on the shaft. The Steam Turbine • The more modern method of extracting mechanical energy from thermal energy is the steam turbine. 27 March 2021. DG sets. high (30 months) life. As your plant approaches its scheduled maintenance period we encourage our customers to review their controls, valves and actuators, especially if the plant is more than 10 years old. Gas turbines with heat recovery steam generators is another mode of cogeneration. Protect plant integrity. The steam for process purposes is extracted from a certain section of turbine and the remaining steam is allowed to expand in the turbine. WORKING OF STEAMTURBINE • A steam turbine works on the principle of conversion of High pressure & temperature steam into high Kinetic energy , thereby giving . . Md. The principles of correct conducting start-ups have been developed over the long-term operation of steam turbines and contain experience of turbine designers, constructors and operators. In The Efficient Use of Energy (Second Edition), 1982. Since 1995, our passion has been manufacturing customised turbine solutions, adapted to your needs. [ Excellent text on steam turbine design but now dated as it covers only smaller units.] Future steam power plants using You may elect to outsource the survey, using an outside contractor, and have in-house personnel perform the maintenance. The largest gas turbines today are over 200 MW (megawatts) which then places gas turbines in an applications category that until recently, only steam turbines had owned. In a steam turbine the force exerted on the blades is due to the velocity of steam. - surveying the steam system and performing maintenance/repairs on the steam system. maintenance cost. Once a course is purchased, the student will have unlimited access to the training for 12 months. Chapter-2. Cotter Turbine Services Inc. provides the reliable & complete turbine repair, installation & maintenance services for steam turbines. The steam turbine operates under high steam pressures, and has a number of moving parts that move at extremely high velocities. Steam turbine rotors bend during operation, but the bearing and supports are designed to keep the static and dynamic forces under control. Operating Factors Affecting Maintenance. Window. Potential activities include novel blade designs for increased efficiency and reduced CO2 emissions, The following addresses best practices for optimal steam system turbine maintenance and operation. • Steam turbines have been the norm in various land based power plants for many years. To protect turbine internals from saturated steam (water particles in steam) 3. In nozzle governing all the steam enters into the first stage to have the better efficiency but there is a provision of admitting some extra steam into the subsequent stages of the turbine by passing the first stage to meet the certain surge in load. Improve cost and performance of steam turbine components Topology optimization for performance improvements for blades, seals and valve components planned. . Major ST outage- intervals and inspection points . Meet legal requirements, e.g. d. By combining these multiple streams of work, the overall net efficiency of producing electric power increases to as much as 60% as compared to a simple cycle plant which may be typically around 30%. gas powered M501J Gas Turbine, Steam Turbine and associated electric generators to the Grand River Dam Authority (GRDA). Turbine is equipped with emergency stop valve to cut of steam supply with control valves regulating steam supply ØEmergency stop valve are actuated by servo motor this takes care of the surge load demand for a small duration Text Edge Style. Steam Turbine Theory and Practice, Pitman. Steam parameters refer to the pressure and the temperature of the steam. Regardless of steam turbine type - backpressure or extraction - the primary objective of most steam turbine CHP systems is to . The steam for process purposes is extracted from a certain section of turbine and the remaining steam is allowed to expand in the turbine. Three basic phases can be distinguished in the process of steam turbine unit start: failure mechanisms, and how they are arranged or organized as these attributes do affect steam turbine maintenance tasks and frequencies. Steam generation process Operating principle Market: All industries using steam (power plants, co-generation units) The main concerns in power generation are the availability, reliability and life cycle of plants with one major objective: savings costs. Reaction steam turbine: It utilizes a jet of steam that flows from a nozzle on the rotor (the moving blades) by fixed blades designed to expand the steam. Therefore, most steam turbine CHP systems are characterized by low power to . Explicit Animations and Graphics descri. Steam Turbine Training Course at https://yesyen.com/Product_Turbine_YESYEN.php that also covers the Governing System. Alternatively the exhaust steam may be used for process purposes. Thermal stations can be private industrial plants and central station. Background. 2. Where a few years ago the hot exhaust from the gas turbine would have been blown to the atmosphere, now it is put through an HRSG and the steam runs a second turbine. The operating principle of this device is based on the dynamic movement of the steam. Color Black White Red Green Blue Yellow Magenta Cyan Transparency Transparent Semi-Transparent Opaque. Advantages And Disadvantages Of A Thermal Power Plant Advantages: Anchor Points Anchor Points of Steam Turbine:- 1.) To protect Turbine internals from creep failure (Turbine internals fail on prolonged exposure to temperature more than recommended) 4. The general features and selection criteria and use depending on the type of steam turbine are summarized in Steam Power Plant PPT: Key global player in steam turbines industry with market leadership position in India, having over 60% market share. Gas turbine A rotor of a modern steam turbine, used in a power plant Engr. Each Items of Guideline . 3. low. Our Steam Turbine services cover repairs and overhauls, including the engineering and supply of spare parts and building and/or programming control systems. = 0.86 Turbine Eff. • A flowing steam develops work transfer due to movement of steam from High inlet pressure (Live Steam) to . "It is clear that the major Boiler/HRSG failure mechanisms are driven by thermal and/or cycle chemistry influences" (EPRI, 2003) Effective cycle chemistry monitoring and control is required to: Operate plant safely. DEPTT. It provides all the essential information for safe maintenance, cleaning, inspections, testing and replacement tasks that are necessary to ensure the proper operation of generators and associated equipment. Therefore, most steam turbine CHP systems are characterized by low power to . Steam Turbine Flexibility Equipment redundancy and improved reliability can be obtained by mounting a steam turbine drive and an electric motor on opposite ends of the driven-equipment shaft. (1989). Steam turbine engines are used to produce electricity and drive countless machines worldwide. For steam turbine-driven cases, the exhaust is directed to the LP turbine condenser. A Steam Turbine is an engine that converts heat energy from pressurized steam into mechanical energy where the steam is expanded in the turbine in multiple stages to generate the required work. around 10 yrs. In addition to operating cost savings, steam turbine maintenance costs should be compared with electric motor maintenance expenses. Another option is to have an outside contractor perform the initial steam trap survey, catalog and enter all steam trap During the initial kickoff meeting, a GE engineer will evaluate your steam turbine generator's performance, pull together a data report, and recommend the type of inspection best suited for your needs. Classification of Steam Turbine by Types . Turbine trips on low temperature. Khalil E.E. • - Turbines are driven directly by gases produced by Hot gases in gas turbines the combustion of natural gas or oil. EPA Combined Heat and Power Partnership Biomass CHP Catalog Foreword The U.S. Environmental Protection Agency (EPA) Combined Heat and Power (CHP) Partnership is a voluntary program that seeks to reduce Large U.S. plants can save millions of dollars in energy and maintenance costs each year by improving the energy efficiency of their steam or process heating systems. high. Downtime can be expensive and unplanned downtime can be extremely disruptive. The superheated steam temperature is about 6000C at a pressure of 30 Mpa(300 kg/cm2) The steam expands in the turbine causing the turbine blades to rotate. Above the Reheat Point of the turbine steam flow path. Steam Turbine Repair & Maintenance Services - S.T. A properly maintained Elliott steam turbine generator (STG) can operate reliably and efficiently for decades. KMU's Power Plant Technology Program focuses on training workers who are new to the electrical generation . 4. We also provide services between major overhauls, such as endoscopic inspections, vibration measurements and troubleshooting based on operating data from the control system. A prime example is a combined-cycle gas turbine power plant. We are your ideal partner when it comes to high performance steam turbines. Cycle Chemistry -Why is it important? Heii Askpoweplant.com users how are you I hope all is well today we discussed about very important topic related to turbine operation which is "30 STEPS FOR CORRECT SEQUENCE FOR STARTING STEAM TURBINE "in this article I fully explained correct sequence for startup of steam turbine .if the sequence is not proper follow so that it . There are two basic excitation systems in operation today: Brushless excitation systems, with rotating exciter machines and Automatic Voltage . The steam produced is used for: Figure 3.2 Steam Distribution System As steam condenses in a process, flow is induced in the supply pipe. 27 March 2021. This was one of the major findings of U.S. Department of Energy (DOE) Energy Experts and plant assessment teams when they evaluated the energy efficiency of industrial steam or . The PowerPoint PPT presentation: "TURBINES" is the . This ability to recover what was regarded as waste heat contributes to the high efficiency of these generating units. Steam Quality. However, bending can cause impact between stationary and . The main steam is admitted through the main steam inlet passing first the main stop valves and then the control valves. 2. WORKSHOP FOR NEW EXECUTIVES INDUCTED IN STEAM TURBINE MTC. The high-pressure steam from the boiler is expanded in nozzles to create a high-velocity jet of steam. Gas Turbine Combustion Systems Gas Turbine minCpTin (min+mF)CpTout Shaft power mFqR comb Consider Centaur and Mercury Known P ratio = 10 TIT = 1350 K Compressor Eff. Turbine Generator Maintenance, Inc. (TGM) was founded in 1986 as a steam turbine generator maintenance company. The operating principle is based on an energy source: gas, carbon, fuel or nuclear. Regardless of steam turbine type - backpressure or extraction - the primary objective of most steam turbine CHP systems is to . The program is broken up by quarters, consisting of approximately 240 total hours of instructional contact time, and is flexible to fit the busy operator schedule. PSSR. The nozzle acts starting time. 1-To . e. If a plant does not utilize the heat recovery steam generators and steam turbines, The steam turbine is one kind of heat engine machine in which steam's heat energy is converted to mechanical work.The construction of steam turbine is very simple.There is no piston rod,flywheel or slide valves attached to the turbine.So maintenance is quite easy.It consists of a rotor and a set of rotating blades which are attached to a shaft . Combined cycle gas turbine plants are driven by both steam and gas. steam turbines which nearly doubled that of the '60s as shown in Figure 3. 12.2 Philosophy of maintenance 215 12.3 Maintenance techniques 218 12.4 Maintenance of critical gas turbine components 221 12.5 Maintenance planning and scheduling 222 12.6 Spares and inventory management 224 12.7 Maintenance tools 224 12.8 Inspection 225 12.9 Gas turbine overhaul and repair 228 12.10 Training 229 Steam (Thermal) Power Plant… Feed water and steam circuit The superheated steam from the boiler enters the steam turbine. Steam turbine introduction & maintenance ppt 1. 292 Chapter 14 Stack—an opening at the top of the boiler that is used to remove flue gas, p. 297. Excitation System Services. Steam Turbine Working Principle. redesigned steam turbine components across length scales for new/repair opportinities. The boiler produces steam at a high temperature and pressure. Customers who need urgent help on the weekends can now call 0049 175 651 4627 to get assistance by our Service Team. = 0.89 Heat exchanger effectiveness = 0.8 Ambient temperature and pressure, 300 K, 1 bar Specific heat Cp = 1.005 kJ/Kg-K Specific heat ratio = 1.4 Calculate (a) Compressor outlet temperature (b) Turbine out . After doing mechanical work on the blades and loosing its energy … Steam enters the turbine with a high energy content and leaves after giving up most of it. 2.A Turbine Component Characteristics and Failure Mechanisms 2.A.1 Steam Turbine Blading Steam turbines produce power by converting the energy in steam provided from a boiler or heat Steam turbine engines are used to produce electricity and drive countless machines worldwide. The best way to ensure the long-term performance of your Elliott STG is through a collaborative maintenance agreement with Elliott Field Service. Turbine trips on high main steam temperature. DESCRIPTION. Superheated steam—steam that has been heated to a very high temperature so . steam turbine. Gas Turbine Theory and Construction Introduction • Comprehend the thermodynamic processes occurring in a gas turbine • Comprehend the basic components of gas turbine engines and their basic operation • Comprehend the support systems associated with gas turbine engines Background • Aircraft turbojet/turbofan engines are precursors to gas turbines • Installed for propulsion in: • FFG . operation cost. Thermal stations can be private industrial plants and central station. Article 29-1. less( 12 to 15 min) more ( 1 to 2 . Steam must be of the highest quality. The company has seen exponential growth over the past 30+ years, ultimately becoming the premier alternative to the OEM for non-union turbine services. Also, as part of the project, GRDA signed a 25-year long term service agreement with Mitsubishi Power. then. Steam and Gas Turbine Control Systems. of the fossil fuel is transformed into steam thermal energy by the boiler, then it is transformed into rotational mechanical energy by the turbine, and finally it is transformed into electric energy by the generator. The Excitation system generates variable DC voltage and current to the rotating field to regulate the terminal voltage of the generator within the permissible operating range. This maintenance checklist is intended for the GE Field Service Engineers. Repair. Power Plant Design, Abacus Press. Steam and gas turbines are so highly efficient and extremely reliable, it's no surprise they have been around for a long time. Ppt - Free download as Powerpoint Presentation (.ppt / .pptx), PDF File (.pdf), Text File (.txt) or view presentation slides online. Fundamentals of Gas Turbine Operation Maintenance.ppt - Free download as Powerpoint Presentation (.ppt), PDF File (.pdf), Text File (.txt) or view presentation slides online. In 2001, TGM added a combustion turbine service division, and a generator service . heat ratios, often . Type and quality of fuel Condensate, contaminants, etc Starting Frequency Thermal cycles Load cycles Thermal cycles Environment Abrasive and corrosive condition. Alternatively the exhaust steam may be used for process purposes. Installation and maintenance of the steam system are important issues, and must be considered at the design stage. The steam turbine is a device for obtaining mechanical work from the energy stored in steam. Steam Turbine Maintenance Frequencies and Tasks Frequency Maintenance Task. General Provision . Our various online learning solutions will help you train your personnel anytime, anywhere. steam flows, acceleration of rotors, vibrations, etc.). It includes heat exchange and energy conversion equipment.] Depending on power and steam load . Although the gas turbine must be started by some external means (a small external motor or other source, such as another gas turbine), it can be brought up to full -load (peak output) conditions in minutes as contrasted to a steam turbine plant whose start up time is measured in hours. Summary. Steam trap—a device used to remove condensate or liquid from steam systems, p. 294. 50% 75% 100% 125% 150% 175% 200% 300% 400%. Impulse steam turbine: The basic idea of an impulse turbine is that a jet of steam from a fixed nozzle pushes against the rotor blades and impels them forward. CHAPTER TWO: Boiler Operation Maintenance & Safety Study Guide 2.1 Boiler Design and Construction Boiler: A boiler is a closed vessel in which water is heated, steam is generated, superheated or any combination thereof under pressure or vacuum by the direct application of heat from combustible fuels or electricity. 20 to 25 yrs. The primary focus on graphics/animations in the steam. Advantages And Disadvantages Of A Thermal Power Plant Advantages: Maintain reliability and availability. Steam turbine maintenance is of high importance to keep the steam turbines efficiency high and to conform to safety standards to avoid any unforeseen dangers. Often turbine uptime periods can be for 5 years and so if a control becomes obsolete in that period it puts the plant at risk. The term generator used in this Color Black White Red Green Blue Yellow Magenta Cyan Transparency Opaque Semi-Transparent Transparent. The steam turbine is a machine that transforms steam's heat energy into mechanical energy. The This kind of FFPPs is also called steam power plant, and depending on the operating steam pressure . heat ratios, often . As because of this increased velocity in the steam, it develops energetic pressure on the device blades where then the shaft . The once well-cared-for work horse of the industry, the steam turbine has become a maintenance afterthought as funds are reallocated to GT issues. A Steam Turbine is an engine that converts heat energy from pressurized steam into mechanical energy where the steam is expanded in the turbine in multiple stages to generate the required work. Steam Turbine - Maintenance Familiarization (GE Design) - (Distance Learning) Steam Turbine - D11 Operation (Distance Learning) Online Courses. A furnace, steam turbine, generator, and other auxiliaries make up a steam power station. TRAINING MANUAL ON BASIC ASPECTS OF STEAM TURBINE MAINTENANCE 3. Font Size. maintenance cost is relatively low. Our steam turbine supervisors have experience with the leading domestic and European manufacturers. • Single-shaft gas turbines have all compressor and turbine stages running on the same shaft • Two-shaft gas turbines consist of two sections: the gas producer (or gas generator) with the gas turbine compressor, the combustor, and the high pressure portion of the turbine on one shaft and a power turbine on a second shaft (Figure 2). The steam is then used to rotate the steam turbine. Boiler feedwater is pressurized with a single HP boiler feedwater pump (BFP), powered by an electric drive for the 400- and 600-MW cases and a steam turbine drive for the 900-MW case. They gener ate power by burning natural gas in a gas turbine and use residual heat to generate additional electricity from steam. The power generation equipment was designed for the GRDA's new Unit #3 power generation facility in Chouteau, Oklahoma, USA. The Power Plant Technical Program utilizes online courses tailored to the needs of the operator and engine type. Three basic types of steam turbine are used to generate power as a by-product of process or exhaust steamml: condensing, pass-out condensing, and back-pressure. GAS TURBINE OPERATION AND MAINTENANCE. The drive for improved reliability and availability resulted in the industry backing away from both the 1050°F steam temper- atures which were common in the late '50s and early '60s and the 3500 psig supercritical throttle Turbine trips on low main steam pressure. Steam turbine operation and performance require the correct steam pressure at the tur­bine inlet and high steam quality (steam without condensate entrapment) to ensure high turbine reliability. These are manufactured for outputs from 50 kW e to 30 MW e.Most industrial installations are in the range 1-5 MW e.A reduction in the exhaust pressure effects a . [ This provides a follow up of basic engineering cycles with applications to conventional power plants. deliver relatively large amounts of thermal energy, with electric-ity generated as a byproduct of heat generation. P2M FTUI September 2008. Irteza Hossain Faculty, BSME f Turbine Steam Turbine A steam turbine is a prime mover in which rotary motion is obtained by the gradual change of momentum of the steam. Steam Turbines. Video using http://www.bin95.com/cbt.htm Steam Turbine Training and Governing System Training software. From the control valves the steam passes to the turbine casing. deliver relatively large amounts of thermal energy, with electric-ity generated as a byproduct of heat generation. 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steam turbine maintenance ppt

PDF Steam Turbine - Department of Energy steam turbine-generator inspections and maintenance overhauls • Critical industry review of all content, from written specifications to supporting software • Annual updates reflecting industry operating experience, new technology and R&D advances • Guidelines applicable at nuclear and fossil power plants worldwide PPT | Steam Engine | Mechanical Engineering Steam Power Plant PPT - Steam Turbines Manufacturer ... • Turbine is a flow device develops a variable pressure form inlet to outlet. The gas turbine's operational mode gives it unique size adaptation potential. PDF CHAPTER TWO: Boiler Operation Maintenance & Safety Study Guide PPT PowerPoint Presentation Steam Turbines: Basics, Types, Selection, Components ... Anchor Points of Steam Turbine | Turbine Fundamentals and Basics | Basic Aspects of Steam Turbine Maintenance Part#3 | Content-19. this is called by pass nozzle governing. The smallest gas turbines are microturbines. (PPT) Lesson 09 Gas Turbines I | Vijay Anandh - Academia.edu Article 29. Classification Of Steam Turbine Ppt - Slide 1 PDF Guideline for Technical Regulation Volume 2 Scribd is the world's largest social reading and publishing site. Steam Turbine Training and Governing System Training - YouTube Condensate has a very small volume compared to the steam, and this causes a pressure drop, which causes the steam higher steam parameters since this enables a raised efficiency. 30 STEPS FOR CORRECT SEQUENCE FOR STARTING STEAM TURBINE. maintainence of steam turbine 1. a report on steam turbine maintenance at ramagundam super thermal power station 2. certificate this is to certify that mr. m.raj kiran, m.raj kumar, e.buchanna and mr. g.sai sharath bearing roll no. In fact, the turbine has a rich history that dates back to the period of BC when the first predecessor to the hydro-turbine, the water wheel, was used by the Greeks and the Romans for grinding grain. The TEAMS program includes three tiers of service—Lite, Base, and Max—and each one starts with a steam turbine condition assessment. - A free PowerPoint PPT presentation (displayed as a Flash slide show) on PowerShow.com - id: 4170ae-MTViY The aim of this study was to generate concepts for steam turbine inlet control valves designed for higher pressure and temperature in comparison with the present design. Steam turbine cogeneration systems involve different types of configurations with respect to mode of power generation such as extraction, back pressure or a combination of back-pressure, extraction and condensing. The mechanical energy is then converted into electric power by the generator. maintenance program for (4) steam turbines, (3) gear boxes & (8) centrifugal compressors + Auxiliary equipment: (11) pumps, (44) electrical motors, (4) trip valves + The main work performed on these units was disassembly, inspection & re-assembly + The scope also included repair of blade carriers from the steam turbine in EthosEnergy's facility Steam drum—the top drum of a boiler where all of the generated steam is collected before entering the distribution system, p. 293. The increased pressure steam which comes out from the nozzles hits the revolving blades that are close-fitted to the disc which is placed on the shaft. The Steam Turbine • The more modern method of extracting mechanical energy from thermal energy is the steam turbine. 27 March 2021. DG sets. high (30 months) life. As your plant approaches its scheduled maintenance period we encourage our customers to review their controls, valves and actuators, especially if the plant is more than 10 years old. Gas turbines with heat recovery steam generators is another mode of cogeneration. Protect plant integrity. The steam for process purposes is extracted from a certain section of turbine and the remaining steam is allowed to expand in the turbine. WORKING OF STEAMTURBINE • A steam turbine works on the principle of conversion of High pressure & temperature steam into high Kinetic energy , thereby giving . . Md. The principles of correct conducting start-ups have been developed over the long-term operation of steam turbines and contain experience of turbine designers, constructors and operators. In The Efficient Use of Energy (Second Edition), 1982. Since 1995, our passion has been manufacturing customised turbine solutions, adapted to your needs. [ Excellent text on steam turbine design but now dated as it covers only smaller units.] Future steam power plants using You may elect to outsource the survey, using an outside contractor, and have in-house personnel perform the maintenance. The largest gas turbines today are over 200 MW (megawatts) which then places gas turbines in an applications category that until recently, only steam turbines had owned. In a steam turbine the force exerted on the blades is due to the velocity of steam. - surveying the steam system and performing maintenance/repairs on the steam system. maintenance cost. Once a course is purchased, the student will have unlimited access to the training for 12 months. Chapter-2. Cotter Turbine Services Inc. provides the reliable & complete turbine repair, installation & maintenance services for steam turbines. The steam turbine operates under high steam pressures, and has a number of moving parts that move at extremely high velocities. Steam turbine rotors bend during operation, but the bearing and supports are designed to keep the static and dynamic forces under control. Operating Factors Affecting Maintenance. Window. Potential activities include novel blade designs for increased efficiency and reduced CO2 emissions, The following addresses best practices for optimal steam system turbine maintenance and operation. • Steam turbines have been the norm in various land based power plants for many years. To protect turbine internals from saturated steam (water particles in steam) 3. In nozzle governing all the steam enters into the first stage to have the better efficiency but there is a provision of admitting some extra steam into the subsequent stages of the turbine by passing the first stage to meet the certain surge in load. Improve cost and performance of steam turbine components Topology optimization for performance improvements for blades, seals and valve components planned. . Major ST outage- intervals and inspection points . Meet legal requirements, e.g. d. By combining these multiple streams of work, the overall net efficiency of producing electric power increases to as much as 60% as compared to a simple cycle plant which may be typically around 30%. gas powered M501J Gas Turbine, Steam Turbine and associated electric generators to the Grand River Dam Authority (GRDA). Turbine is equipped with emergency stop valve to cut of steam supply with control valves regulating steam supply ØEmergency stop valve are actuated by servo motor this takes care of the surge load demand for a small duration Text Edge Style. Steam Turbine Theory and Practice, Pitman. Steam parameters refer to the pressure and the temperature of the steam. Regardless of steam turbine type - backpressure or extraction - the primary objective of most steam turbine CHP systems is to . The steam for process purposes is extracted from a certain section of turbine and the remaining steam is allowed to expand in the turbine. Three basic phases can be distinguished in the process of steam turbine unit start: failure mechanisms, and how they are arranged or organized as these attributes do affect steam turbine maintenance tasks and frequencies. Steam generation process Operating principle Market: All industries using steam (power plants, co-generation units) The main concerns in power generation are the availability, reliability and life cycle of plants with one major objective: savings costs. Reaction steam turbine: It utilizes a jet of steam that flows from a nozzle on the rotor (the moving blades) by fixed blades designed to expand the steam. Therefore, most steam turbine CHP systems are characterized by low power to . Explicit Animations and Graphics descri. Steam Turbine Training Course at https://yesyen.com/Product_Turbine_YESYEN.php that also covers the Governing System. Alternatively the exhaust steam may be used for process purposes. Thermal stations can be private industrial plants and central station. Background. 2. Where a few years ago the hot exhaust from the gas turbine would have been blown to the atmosphere, now it is put through an HRSG and the steam runs a second turbine. The operating principle of this device is based on the dynamic movement of the steam. Color Black White Red Green Blue Yellow Magenta Cyan Transparency Transparent Semi-Transparent Opaque. Advantages And Disadvantages Of A Thermal Power Plant Advantages: Anchor Points Anchor Points of Steam Turbine:- 1.) To protect Turbine internals from creep failure (Turbine internals fail on prolonged exposure to temperature more than recommended) 4. The general features and selection criteria and use depending on the type of steam turbine are summarized in Steam Power Plant PPT: Key global player in steam turbines industry with market leadership position in India, having over 60% market share. Gas turbine A rotor of a modern steam turbine, used in a power plant Engr. Each Items of Guideline . 3. low. Our Steam Turbine services cover repairs and overhauls, including the engineering and supply of spare parts and building and/or programming control systems. = 0.86 Turbine Eff. • A flowing steam develops work transfer due to movement of steam from High inlet pressure (Live Steam) to . "It is clear that the major Boiler/HRSG failure mechanisms are driven by thermal and/or cycle chemistry influences" (EPRI, 2003) Effective cycle chemistry monitoring and control is required to: Operate plant safely. DEPTT. It provides all the essential information for safe maintenance, cleaning, inspections, testing and replacement tasks that are necessary to ensure the proper operation of generators and associated equipment. Therefore, most steam turbine CHP systems are characterized by low power to . Steam Turbine Flexibility Equipment redundancy and improved reliability can be obtained by mounting a steam turbine drive and an electric motor on opposite ends of the driven-equipment shaft. (1989). Steam turbine engines are used to produce electricity and drive countless machines worldwide. For steam turbine-driven cases, the exhaust is directed to the LP turbine condenser. A Steam Turbine is an engine that converts heat energy from pressurized steam into mechanical energy where the steam is expanded in the turbine in multiple stages to generate the required work. around 10 yrs. In addition to operating cost savings, steam turbine maintenance costs should be compared with electric motor maintenance expenses. Another option is to have an outside contractor perform the initial steam trap survey, catalog and enter all steam trap During the initial kickoff meeting, a GE engineer will evaluate your steam turbine generator's performance, pull together a data report, and recommend the type of inspection best suited for your needs. Classification of Steam Turbine by Types . Turbine trips on low temperature. Khalil E.E. • - Turbines are driven directly by gases produced by Hot gases in gas turbines the combustion of natural gas or oil. EPA Combined Heat and Power Partnership Biomass CHP Catalog Foreword The U.S. Environmental Protection Agency (EPA) Combined Heat and Power (CHP) Partnership is a voluntary program that seeks to reduce Large U.S. plants can save millions of dollars in energy and maintenance costs each year by improving the energy efficiency of their steam or process heating systems. high. Downtime can be expensive and unplanned downtime can be extremely disruptive. The superheated steam temperature is about 6000C at a pressure of 30 Mpa(300 kg/cm2) The steam expands in the turbine causing the turbine blades to rotate. Above the Reheat Point of the turbine steam flow path. Steam Turbine Repair & Maintenance Services - S.T. A properly maintained Elliott steam turbine generator (STG) can operate reliably and efficiently for decades. KMU's Power Plant Technology Program focuses on training workers who are new to the electrical generation . 4. We also provide services between major overhauls, such as endoscopic inspections, vibration measurements and troubleshooting based on operating data from the control system. A prime example is a combined-cycle gas turbine power plant. We are your ideal partner when it comes to high performance steam turbines. Cycle Chemistry -Why is it important? Heii Askpoweplant.com users how are you I hope all is well today we discussed about very important topic related to turbine operation which is "30 STEPS FOR CORRECT SEQUENCE FOR STARTING STEAM TURBINE "in this article I fully explained correct sequence for startup of steam turbine .if the sequence is not proper follow so that it . There are two basic excitation systems in operation today: Brushless excitation systems, with rotating exciter machines and Automatic Voltage . The steam produced is used for: Figure 3.2 Steam Distribution System As steam condenses in a process, flow is induced in the supply pipe. 27 March 2021. This was one of the major findings of U.S. Department of Energy (DOE) Energy Experts and plant assessment teams when they evaluated the energy efficiency of industrial steam or . The PowerPoint PPT presentation: "TURBINES" is the . This ability to recover what was regarded as waste heat contributes to the high efficiency of these generating units. Steam Quality. However, bending can cause impact between stationary and . The main steam is admitted through the main steam inlet passing first the main stop valves and then the control valves. 2. WORKSHOP FOR NEW EXECUTIVES INDUCTED IN STEAM TURBINE MTC. The high-pressure steam from the boiler is expanded in nozzles to create a high-velocity jet of steam. Gas Turbine Combustion Systems Gas Turbine minCpTin (min+mF)CpTout Shaft power mFqR comb Consider Centaur and Mercury Known P ratio = 10 TIT = 1350 K Compressor Eff. Turbine Generator Maintenance, Inc. (TGM) was founded in 1986 as a steam turbine generator maintenance company. The operating principle is based on an energy source: gas, carbon, fuel or nuclear. Regardless of steam turbine type - backpressure or extraction - the primary objective of most steam turbine CHP systems is to . The program is broken up by quarters, consisting of approximately 240 total hours of instructional contact time, and is flexible to fit the busy operator schedule. PSSR. The nozzle acts starting time. 1-To . e. If a plant does not utilize the heat recovery steam generators and steam turbines, The steam turbine is one kind of heat engine machine in which steam's heat energy is converted to mechanical work.The construction of steam turbine is very simple.There is no piston rod,flywheel or slide valves attached to the turbine.So maintenance is quite easy.It consists of a rotor and a set of rotating blades which are attached to a shaft . Combined cycle gas turbine plants are driven by both steam and gas. steam turbines which nearly doubled that of the '60s as shown in Figure 3. 12.2 Philosophy of maintenance 215 12.3 Maintenance techniques 218 12.4 Maintenance of critical gas turbine components 221 12.5 Maintenance planning and scheduling 222 12.6 Spares and inventory management 224 12.7 Maintenance tools 224 12.8 Inspection 225 12.9 Gas turbine overhaul and repair 228 12.10 Training 229 Steam (Thermal) Power Plant… Feed water and steam circuit The superheated steam from the boiler enters the steam turbine. Steam turbine introduction & maintenance ppt 1. 292 Chapter 14 Stack—an opening at the top of the boiler that is used to remove flue gas, p. 297. Excitation System Services. Steam Turbine Working Principle. redesigned steam turbine components across length scales for new/repair opportinities. The boiler produces steam at a high temperature and pressure. Customers who need urgent help on the weekends can now call 0049 175 651 4627 to get assistance by our Service Team. = 0.89 Heat exchanger effectiveness = 0.8 Ambient temperature and pressure, 300 K, 1 bar Specific heat Cp = 1.005 kJ/Kg-K Specific heat ratio = 1.4 Calculate (a) Compressor outlet temperature (b) Turbine out . After doing mechanical work on the blades and loosing its energy … Steam enters the turbine with a high energy content and leaves after giving up most of it. 2.A Turbine Component Characteristics and Failure Mechanisms 2.A.1 Steam Turbine Blading Steam turbines produce power by converting the energy in steam provided from a boiler or heat Steam turbine engines are used to produce electricity and drive countless machines worldwide. The best way to ensure the long-term performance of your Elliott STG is through a collaborative maintenance agreement with Elliott Field Service. Turbine trips on high main steam temperature. DESCRIPTION. Superheated steam—steam that has been heated to a very high temperature so . steam turbine. Gas Turbine Theory and Construction Introduction • Comprehend the thermodynamic processes occurring in a gas turbine • Comprehend the basic components of gas turbine engines and their basic operation • Comprehend the support systems associated with gas turbine engines Background • Aircraft turbojet/turbofan engines are precursors to gas turbines • Installed for propulsion in: • FFG . operation cost. Thermal stations can be private industrial plants and central station. Article 29-1. less( 12 to 15 min) more ( 1 to 2 . Steam must be of the highest quality. The company has seen exponential growth over the past 30+ years, ultimately becoming the premier alternative to the OEM for non-union turbine services. Also, as part of the project, GRDA signed a 25-year long term service agreement with Mitsubishi Power. then. Steam and Gas Turbine Control Systems. of the fossil fuel is transformed into steam thermal energy by the boiler, then it is transformed into rotational mechanical energy by the turbine, and finally it is transformed into electric energy by the generator. The Excitation system generates variable DC voltage and current to the rotating field to regulate the terminal voltage of the generator within the permissible operating range. This maintenance checklist is intended for the GE Field Service Engineers. Repair. Power Plant Design, Abacus Press. Steam and gas turbines are so highly efficient and extremely reliable, it's no surprise they have been around for a long time. Ppt - Free download as Powerpoint Presentation (.ppt / .pptx), PDF File (.pdf), Text File (.txt) or view presentation slides online. Fundamentals of Gas Turbine Operation Maintenance.ppt - Free download as Powerpoint Presentation (.ppt), PDF File (.pdf), Text File (.txt) or view presentation slides online. In 2001, TGM added a combustion turbine service division, and a generator service . heat ratios, often . Type and quality of fuel Condensate, contaminants, etc Starting Frequency Thermal cycles Load cycles Thermal cycles Environment Abrasive and corrosive condition. Alternatively the exhaust steam may be used for process purposes. Installation and maintenance of the steam system are important issues, and must be considered at the design stage. The steam turbine is a device for obtaining mechanical work from the energy stored in steam. Steam Turbine Maintenance Frequencies and Tasks Frequency Maintenance Task. General Provision . Our various online learning solutions will help you train your personnel anytime, anywhere. steam flows, acceleration of rotors, vibrations, etc.). It includes heat exchange and energy conversion equipment.] Depending on power and steam load . Although the gas turbine must be started by some external means (a small external motor or other source, such as another gas turbine), it can be brought up to full -load (peak output) conditions in minutes as contrasted to a steam turbine plant whose start up time is measured in hours. Summary. Steam trap—a device used to remove condensate or liquid from steam systems, p. 294. 50% 75% 100% 125% 150% 175% 200% 300% 400%. Impulse steam turbine: The basic idea of an impulse turbine is that a jet of steam from a fixed nozzle pushes against the rotor blades and impels them forward. CHAPTER TWO: Boiler Operation Maintenance & Safety Study Guide 2.1 Boiler Design and Construction Boiler: A boiler is a closed vessel in which water is heated, steam is generated, superheated or any combination thereof under pressure or vacuum by the direct application of heat from combustible fuels or electricity. 20 to 25 yrs. The primary focus on graphics/animations in the steam. Advantages And Disadvantages Of A Thermal Power Plant Advantages: Maintain reliability and availability. Steam turbine maintenance is of high importance to keep the steam turbines efficiency high and to conform to safety standards to avoid any unforeseen dangers. Often turbine uptime periods can be for 5 years and so if a control becomes obsolete in that period it puts the plant at risk. The term generator used in this Color Black White Red Green Blue Yellow Magenta Cyan Transparency Opaque Semi-Transparent Transparent. The steam turbine is a machine that transforms steam's heat energy into mechanical energy. The This kind of FFPPs is also called steam power plant, and depending on the operating steam pressure . heat ratios, often . As because of this increased velocity in the steam, it develops energetic pressure on the device blades where then the shaft . The once well-cared-for work horse of the industry, the steam turbine has become a maintenance afterthought as funds are reallocated to GT issues. A Steam Turbine is an engine that converts heat energy from pressurized steam into mechanical energy where the steam is expanded in the turbine in multiple stages to generate the required work. Steam Turbine - Maintenance Familiarization (GE Design) - (Distance Learning) Steam Turbine - D11 Operation (Distance Learning) Online Courses. A furnace, steam turbine, generator, and other auxiliaries make up a steam power station. TRAINING MANUAL ON BASIC ASPECTS OF STEAM TURBINE MAINTENANCE 3. Font Size. maintenance cost is relatively low. Our steam turbine supervisors have experience with the leading domestic and European manufacturers. • Single-shaft gas turbines have all compressor and turbine stages running on the same shaft • Two-shaft gas turbines consist of two sections: the gas producer (or gas generator) with the gas turbine compressor, the combustor, and the high pressure portion of the turbine on one shaft and a power turbine on a second shaft (Figure 2). The steam is then used to rotate the steam turbine. Boiler feedwater is pressurized with a single HP boiler feedwater pump (BFP), powered by an electric drive for the 400- and 600-MW cases and a steam turbine drive for the 900-MW case. They gener ate power by burning natural gas in a gas turbine and use residual heat to generate additional electricity from steam. The power generation equipment was designed for the GRDA's new Unit #3 power generation facility in Chouteau, Oklahoma, USA. The Power Plant Technical Program utilizes online courses tailored to the needs of the operator and engine type. Three basic types of steam turbine are used to generate power as a by-product of process or exhaust steamml: condensing, pass-out condensing, and back-pressure. GAS TURBINE OPERATION AND MAINTENANCE. The drive for improved reliability and availability resulted in the industry backing away from both the 1050°F steam temper- atures which were common in the late '50s and early '60s and the 3500 psig supercritical throttle Turbine trips on low main steam pressure. Steam turbine operation and performance require the correct steam pressure at the tur­bine inlet and high steam quality (steam without condensate entrapment) to ensure high turbine reliability. These are manufactured for outputs from 50 kW e to 30 MW e.Most industrial installations are in the range 1-5 MW e.A reduction in the exhaust pressure effects a . [ This provides a follow up of basic engineering cycles with applications to conventional power plants. deliver relatively large amounts of thermal energy, with electric-ity generated as a byproduct of heat generation. P2M FTUI September 2008. Irteza Hossain Faculty, BSME f Turbine Steam Turbine A steam turbine is a prime mover in which rotary motion is obtained by the gradual change of momentum of the steam. Steam Turbines. Video using http://www.bin95.com/cbt.htm Steam Turbine Training and Governing System Training software. From the control valves the steam passes to the turbine casing. deliver relatively large amounts of thermal energy, with electric-ity generated as a byproduct of heat generation.

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steam turbine maintenance ppt